Wednesday, August 21, 2013

Insulated panel

BIGPANEL® Insulated Systems have been supplied to various projects around in
Indonesia.
The history of great number of successfully completed BIGPANEL® Insulated projects
worldwide ensure we bring unrivaled experience and expertise to guarantee your important
project will be completed to the highest International standards with minimal site
disruptions.
BIGPANEL® Insulated Systems have these following main features to assure the superior
product quality




SLIP JOINT®
The tongue and groove joint interfit achieves excellent thermal performance. The panel side joint can accommodate vapour or hygiene safe seals. 


AIR LEAKAGE BIGPANEL Insulated systems can achieves airtightness below 0.5m hr/m@ 50 Pa when installed to recomendations.
The Slip Joint® system increases joint strength, enables superior vapour barrier and panel lenghts to suit any project size. Joints will be capped and fixed with powder coated alumunium or folded steel flashing as necessary.

4 AVAILABLE PANEL CORES
BIGPANEL® Insulated Systems offer 4 different kind of panel cores. Fire retardant cores are self-extinguished Expanded  Polystyrene (EPS), and  Polyurethane (PU). For clean room, EPS with density of 18-20kg/m³ and 50 or 75mm thickness are usually used. PU with density 42 - 45 kg/m³ is more popular to be used in commercial cold room between 4-36m² while for industrial cold room or food processing plant more than 36m², EPS is more suitable due to the rigid construction. Fire resistant cores are Mineral Wool Fibreboard (know as Flameguard™ Panel in BIGPANEL® Insulated Systems) and Polyisocyanurate (PIR). Mineral Wool is classed as noncombusytable as a building material with an excellent fire performance and has a melting point above 1000ÂșC, while PIR Panels simply chars in an event offire. Properly installed PIR Panels can significantly reduce the serious risk of property damage and loss ofbusiness due to fire.  See more info on Panel Core Specpage.




STEEL SKINS
Both steel skins shall be 0.6mmthick of high durability pre-paintedsteel with polyester coatedColorbond Antibacterial coatingswith substrates G300S Z275 FoodGrade which conforms to USDepartement of Agriculture (USDA)laws and regulations.
Standard colour : Off White.
Available upon request:
- 0.15mm plastic film lamination forsteel skin protection
- Steel skin with 0.45mm thickness


GLUE (EPS PANEL ONLY)
During EPS panel manufacturing,100 grams per square meter oftwo compounds of PolyurethaneGlue (Polyol and Isocyanate) aredripped on each inner side ofthe steel skin to ensure bondingstrength between the steel skin and the EPS core. The glue ismechanically swiped and mixedbefore the panels go through aheated laminated press process. Aglue test is conducted on the first2 meters of produced panel andevery 100 meters of panel afterthat.


ALUMUNIUM EXTRUSIONS
The high grade alumuniumextrusions used in BIGPANEL®Insulated Systems is speciallydesigned for a wide range ofapplications, such as clean room,cold storage and modular building.The use high grade Alumuniumprovide a more stronger, durableextrusion. 
For clean room applications, thedesign of the extrusion is suitableto fulfill the requirement of goodmanufacturing practice (GMP/ CPOB - Cara Pembuatan Obat yang Baik) as required by National Agency of Drug and Food Control(Badan Pengawas Obat danMakanan RI - BPOM).


FAST, EASY, CLEAN INSTALLATION
Building cost of BIGPANEL® Insulated Systems may be about half of the conventional building cost. Slip Joint®, our simple but effective interlocking panel system, provide fast assembly erection and shorter construction time. It ensures panel to joint strongly and tightly to each other, reduces sound pollution, footing size and also might eliminate support structure.


The advantage of using
BIGPANEL® Insulated Systems from
construction point of views are:

- Panels are manufactured according to customer’s need and      order based on building structure,
-  During installation, panels can be adjusted according to           building  structure,
-  Easy adjustment using the same panels if customers would     like to change the design of the room,
-  All gaps between extrusion,panel and glass will be sealed        with sealant to structurally strengthen support structure,
-  Flexible during earth quake,
- Able to be used for high-rise building,
-  Easy to transport and install,
-  Small construction load, start at 12kg/m³ depended on the      type of insulation material used, which resulted to
-  Less construction cost.


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